Wind Force Technologies

 
 

Survey Questions:

What is the average total weight of your 10x10 foot canopy system with top and four drop down side tarps to totally enclose the display (but not including any attached weights)? 

What features involving the above components do you feel help make your system more wind resistant? 

Other than the usual replacement of the canopy tops and side panels, what 2 parts of your system have artists most often had to replace over the years? 

What design or material modifications have you made to improve the structural integrity of your canopy? 

Have you ever conducted engineering studies of the effects of wind upon your canopy system or its components? Is it your experience that canopy problems are due to canopy component failure or to improper setup in high winds without sufficient weights to adequately secure the canopy structure?

Can you recommend any structural reinforcements or setup procedures for exhibitors to make your system more secure in the wind? 

When your canopy is secured with weights, where and how do you recommend the weights be attached? Do you provide weights or attaching materials?

What is the recommended total weight of securing all four legs?

 

Survey Responses:

Light-Dome: The total weight is 75-80 pounds. Fifteen years ago we tested our product at an airport with winds up to 65 MPH to determine what changes to make before it was marketed. We increased the diameter of the tubing, the gage of metal, and tensile strength. Canopy problems are due to inadequate staking or weighting most of the time. If the show has a lot of rain the ground will become wet and even the stakes won’t hold. Weights need to be at least 38 pounds [each], should be never be hung by a strap and left suspended, but should rest on the foot of the canopy and be secured by a strap that does not stretch. Do not use rope; use a strap with a quick release buckle. In high winds exhibitors should stake down from the foot of the canopy as well as from the corner. By having a tie-down strap from the corner secures the top part of the canopy. A round top such as the Light-Dome will fare better in high winds as apposed to one with a flat top like our Finale.

 

Trimline: Total weight of our system is 127 pounds. On the question of the weight of steel frame vs. aluminum, we feel that although aluminum is lighter, it is less strong and will require more hold down weight. In other words you have to carry the weight one way or another. Our popular option, the Stabilizer Bar Kit, is set of three poles that join the legs adding substantially to stability of the unit. We offer customized sets to fit all major canopy brands. The addition of our Mesh Panel Walls, which are stretched between the legs and form tope pole to bottom stabilizer bar pole-the wind resistance and stability far exceeds other canopies. Our standard Heat/wind vents at each end of the canopy top permit the release of wind pressure that may tend to lift the canopy. No wind studies have been conducted, as meaningful data is difficult to obtain. We rarely replace any components, usually they are the result of a vehicle backing into or running over a canopy or part. We warrant canopies for three years and have had to replace fewer than six canopy parts per year because of part failure. Insufficient weight or tie-down can be critical. We include two tie down screws and four 10” steel spikes with each unit plus offer an optional set of four 40-pound weights, the minimum on hard surfaces.

 

EZ-UP: Our Express III Value Pack has a carton weight of 65 pounds. We have done extensive testing and engineering studies to improve our designs. EZ-UP Canopies have been professionally tested in a wind tunnel. We have also set up our canopies and those of our competitors on top of a high truck bed and pulled them across the dry lakebed flats at high speeds to the point of destruction. The result has been numerous (patent protected) changes over the past 20 years. These improvements involve design geometry, something others might try to copy but will find hard to get the math right. We employ reinforced trusses and high strength steel. We offer a flexible roof on the Dome II using fiberglass rods that actually flatten out the roof reducing resistance when winds exceed 22 MPH. The roof restores to its original shape when wind speed drops below 22 MPH. It is very important that the shelter be properly anchored with 40-pound weight bags secured to the bottom of each leg. Our convenient weight bag system attaches to the lower part of the leg with lynch pins. Do not tie ropes to the canopy top as it may pull out the threads sewn into the top that are not designed to hold the weights.

 

KD:  Our Dynidiom fittings allow some movement within the structure, which allows a little more flexibility in the canopy. We do highly suggest that the canopy is either spiked down or has weight bags attached and because we have a welded footplate that accepts spikes or allows the weight bag to rest fully on it, this also helps with wind. Usually people do not read the set up instructions or simply abuse the canopy. We always tell the clients that they must secure the canopy. If they ignore that then with a high enough wind any canopy will take flight.  Our 10x10 weighs 90 pounds and comes with steel spikes. We offer a specialized sandbag that wraps around the leg and secures with commercial grade Velcro. These bags are 30lbs each at $ 49.00 for a set of four. We recommend 120lbs [total for four legs] and have tested that to a 28mph wind. 

 

Showoff: To improve wind resistance we moved from welded thin wall corners to cast heavy wall corners and use a special strength aluminum alloy. Top arch supports are the parts artists request replacements for. Canopy failure is due to insufficient securing and weather conditions beyond the capability of the canopy. The total weight of our system is 70 pounds. We recommend 60 pounds for securing all four legs. We provide manufactured sand bags with quick release buckles to be strapped on at the leg base. We have seen very few failures when a setup includes the integrated fabric display panels. Panels use the leg and cross bars of the frame in addition to a bottom crossbar. The fabric is then tensioned with quick release buckles on four sides securing the leg system and stabilizing the frame.

 

Craft Hut: The total weight is about 100 pounds. The heaviest piece is the roof at 15 pounds. The fabric is more wind and rain resistant because it is welded together using RF welders (the same equipment used for pool liners). The roof seam is sewn and sealed using a Queen Light heat sealer. We feel the shape of the roof is a factor in keeping it from blowing away. Many times we have heard from our customers that the Craft Huts were the only booths standing after a storm. Tie down dog leash anchors work well to secure a booth. We do not recommend a specific amount of weight although the weight kits we sell consist of four 18-pound weights (when filled with cement). Obviously the more weight the better. We do supply tie down ropes. They are looped around the corners at the top and the weights are tied to the other end. We do not warrant weather related damage. The most vulnerable parts would be the side rails or upper portion of the leg. Now and then some of the PVC rafters will break.

 

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This article was written by Carl Buehler www.jewelgallery.net  and is copyrighted by Sunshine Artist Magazine and may not be reproduced in any form without written permission.  www.sunshineartist.com

 
 

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